焦化發(fā)電機(jī)組發(fā)動(dòng)機(jī)突然加速時(shí)會(huì)發(fā)出沉重而有力的“剛、剛、剛”的金屬敲擊聲，嚴(yán)重時(shí)機(jī)體發(fā)生很大振動(dòng)。這實(shí)際上是發(fā)電機(jī)組曲軸主軸承響，要如何診斷呢？

When the engine of the coking generator unit suddenly accelerates, it will make a heavy and powerful metal knocking sound of "rigid, rigid, rigid", and the engine body will vibrate greatly in serious cases. This is actually the main bearing of the crankshaft of the generator set. How to diagnose it?

原因

reason

(1)主軸承蓋固定螺釘松動(dòng)；(2)主軸承減磨合金燒毀或脫落；(3)主軸承和軸頸磨損過(guò)甚、軸向止推裝置磨損過(guò)甚，造成徑向和軸向間隙過(guò)大；(4)曲軸彎曲；(5)機(jī)油壓力太低或機(jī)油變質(zhì)。

(1) The fixing screws of the main bearing cap are loose; (2) The wear reducing alloy of the main bearing is burnt or falls off; (3) Excessive wear of main bearing and journal and axial thrust device, resulting in excessive radial and axial clearance; (4) Crankshaft bending; (5) The oil pressure is too low or the oil is deteriorated.

診斷方法

diagnostic method 

(1)仔細(xì)傾聽(tīng)。如響聲是隨著發(fā)動(dòng)機(jī)轉(zhuǎn)速的升高而增大，抖動(dòng)節(jié)氣門(mén)時(shí)在加油的瞬間響聲較明顯，這一般是主軸承松曠；如發(fā)動(dòng)機(jī)在怠速或低速運(yùn)轉(zhuǎn)時(shí)響聲較明顯，高速時(shí)顯得雜亂，則可能是曲軸彎曲；如在高速時(shí)機(jī)體有較大振動(dòng)，機(jī)油壓力顯著降低，則一般是主軸承松曠嚴(yán)重、燒毀或減磨合金脫落。

(1) Listen carefully. For example, the noise increases with the increase of engine speed. When the throttle valve is shaken, the noise is obvious at the moment of refueling, which is generally the main bearing is loose; If the noise is obvious when the engine is running at idle speed or low speed, and it appears disorderly at high speed, the crankshaft may be bent; If the engine body vibrates greatly at high speed and the oil pressure decreases significantly, the main bearing is generally loose, burnt or the anti-wear alloy falls off.

(2)從加機(jī)油口處聽(tīng)診。打開(kāi)加機(jī)油口蓋，從加油處仔細(xì)傾聽(tīng)，同時(shí)反復(fù)變更發(fā)動(dòng)機(jī)轉(zhuǎn)速進(jìn)行試驗(yàn)。如果是主軸承響，可明顯聽(tīng)到沉重有力的金屬敲擊聲。

(2) Auscultate from the oil filling port. Open the oil filler cap, listen carefully from the oil filler, and change the engine speed repeatedly for test. If the main bearing rings, you can obviously hear the heavy and powerful metal knocking.

(3)用聽(tīng)診器具聽(tīng)診。將聽(tīng)診器或自制的簡(jiǎn)易聽(tīng)診桿，在節(jié)氣門(mén)開(kāi)度不斷變換的同時(shí)，觸在機(jī)體曲軸箱兩側(cè)與曲軸軸線齊平的位置上進(jìn)行聽(tīng)診，響聲強(qiáng)的部位即為發(fā)響的主軸承。

(3) Auscultation with stethoscope. Touch the stethoscope or self-made simple stethoscope rod at the positions of both sides of the crankcase of the engine body flush with the crankshaft axis for stethoscope while the throttle opening is constantly changing. The position with strong sound is the main bearing.

(4)斷火試驗(yàn)。松開(kāi)高壓油管接頭，如1缸斷火后響聲明顯減弱，則為道主軸承響；如末缸斷火后響聲明顯減弱，則為后一道主軸承響；如任意相鄰兩缸同時(shí)斷火響聲明顯減弱，則為兩缸之間的主軸承響。曲軸軸向竄動(dòng)所產(chǎn)生的響聲，單缸斷火無(wú)變化。

(4) Fire break test. Loosen the high-pressure oil pipe joint. If the noise is obviously reduced after cylinder 1 is disconnected, it is the first main bearing; If the sound of the last cylinder is obviously reduced after the fire is cut off, it is the sound of the last main bearing; If the sound of any two adjacent cylinders breaking fire at the same time is significantly reduced, it is the main bearing sound between the two cylinders. The sound generated by the axial movement of the crankshaft does not change when the single cylinder is cut off.

(5)踩離合器踏板試驗(yàn)。踩下離合器踏板保持不動(dòng)，如果響聲減弱或消失，則為曲軸軸向竄動(dòng)產(chǎn)生的響聲。

(5) Step on the clutch pedal for test. Press the clutch pedal and keep it still. If the noise is reduced or disappears, it is the noise caused by the axial movement of the crankshaft.

(6)焦化機(jī)的降速試驗(yàn)。診斷焦化機(jī)主軸承響時(shí)，為避開(kāi)著火敲擊聲的干擾，可采取加大供油拉桿行程后再迅速收回的方法，趁發(fā)動(dòng)機(jī)降速之機(jī)，如聽(tīng)到堅(jiān)實(shí)而沉重的“剛、剛、剛”聲，則有可能為主軸承響。同時(shí)應(yīng)打開(kāi)加機(jī)油口蓋，輔之于聽(tīng)診法和氣缸斷油法，以便于確診。

(6) Speed reduction test of coking machine. When diagnosing the main bearing sound of the coking machine, in order to avoid the interference of the fire knocking sound, the method of increasing the stroke of the oil supply rod and then quickly retracting can be adopted. If the sound of "hard, hard, hard" is heard while the engine is slowing down, it may be the main bearing sound. At the same time, the oil filler cap should be opened, assisted by auscultation and cylinder oil cut-off method, so as to facilitate diagnosis.

焦化發(fā)電機(jī)組曲軸主軸承響怎么診斷？以上我們從五個(gè)方面來(lái)具體講解了問(wèn)題內(nèi)容，您可以作為參考使用，更多問(wèn)題就來(lái)我們網(wǎng)站http://www.cxxrdz.com咨詢(xún)吧。

How to diagnose the crankshaft main bearing noise of coking generator set? We have explained the content of the question from five aspects above. You can use it as a reference. For more questions, please visit our website http://www.cxxrdz.com Consult.